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Tim Gaus

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How Are Manufacturers Addressing the Workforce Shortage with Technology?

Tim Gaus of Deloitte Consulting joins Automation World’s podcast to explore how automation technologies—especially those powered by AI—are helping manufacturers tackle the industrial workforce shortage. With nearly 2 million manufacturing jobs projected to go unfilled by 2030 and almost 50% of production and operations roles currently vacant, Tim shares insights on how advanced automation can bridge critical talent gaps and sustain productivity.

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Scaling Industrial DataOps: Lessons Learned from the Field

In this interactive session during DataOps Day Pittsburgh, Andrew Davis, Digital Manufacturing Engineer at MSA Safety, Brian Zakrajsek, Specialist Leader and Senior Manager at Deloitte, and John Harrington, Chief Product Officer at HighByte, share real-world lessons on scaling Industrial DataOps—from early data visibility initiatives to enterprise-wide architectures that accelerate AI readiness.

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Amazon Business Unveils Next Generation AI Solutions to Help Organizations and Small Businesses Save Time and Money

Amazon has unveiled new AI-powered solutions for business customers, including the Amazon Business Assistant and advanced analytics features for U.S. Business Prime members. Notably, Amazon Business and Amazon Web Services have partnered with Deloitte to launch two solutions—built on Deloitte’s IntelligentOps platform and powered by Amazon Bedrock and SageMaker AI—that help organizations move from reactive problem-solving to proactive decision-making in industrial sourcing and procurement.

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The New High-Tech, High-Paying World Of Smart Manufacturing Careers

As AI transforms the workplace, traditional employment tax models are being put to the test. This article explores how automation and AI-driven augmentation are reshaping employee roles and challenging global tax systems, especially as labor markets slow and job forecasts are revised downward. Recent Deloitte research, with insights from contributor Hayley McKelvey, highlights the shift from task replacement to human-AI collaboration—and why the future of work will depend on finding the right balance between people and machines.

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Two women smiling in The Smart Factory Welcome Room.

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Gen Z in Manufacturing: How Gen Z Decides Between University and Trade School

In this Manufacturing.net podcast episode of Gen Z in Manufacturing, we sit down with Kyle Walter, a 24-year-old analyst at Deloitte. Kyle shares his journey from studying mechanical engineering at Wichita State University to working at the Smart Factory by Deloitte @ Wichita on the Innovation Campus. Tune in to hear his perspective on shaping the future of manufacturing and what Gen Z talent is looking for in an employer.

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AI in Pharma Manufacturing: Trends & Applications Shortening Timelines

Pharmaceutical outsourcing is entering a new era where digital maturity and AI adoption are key differentiators. This article explores how tools like digital twins and predictive maintenance are reshaping CDMO competitiveness, compressing timelines, and improving reliability. Notably, a Deloitte report found that predictive analytics in pharma maintenance can boost equipment effectiveness by 10–20%, underscoring the value of combining advanced technology with operational excellence.

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AI-Based Agentic Systems In Manufacturing Set to Quadruple by 2027

Agentic AI is a new frontier in manufacturing. Deloitte projects that the adoption rate will grow fourfold in the next two years. Deloitte’s report on agentic AI in manufacturing looks at how autonomous systems differ from traditional AI. They work independently alongside human workers across previously siloed systems. As manufacturing complexity increases, these AI agents can serve as critical tools for grabbing value that would otherwise be lost between disparate systems.

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Honeywell, Caterpillar CTOs say AI can ease labor, skills gaps in manufacturing

Automation has long powered manufacturing, from moving goods and quality checks to predictive maintenance. Now, AI is adding a new dimension—helping forecast demand, optimize supply chains, and streamline back-office tasks. Yet adoption remains early: Deloitte’s survey of 600 U.S. manufacturing executives found only 29% use AI or machine learning at the factory or network level, and just one in four have deployed generative AI at scale. The next wave of automation is here, but many are just beginning the journey.

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Robotic arms doing a lot of work fast in a giant industrial factory.

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How Cognitive Manufacturing Is Rewriting The Future Of Work

Manufacturing’s next big transformation isn’t about machines—it’s about minds. Cognitive manufacturing blends AI with human ingenuity to create self-optimizing systems, powered by a “platinum workforce” skilled in orchestration and systems thinking. Deloitte research shows smart factory trailblazers achieve 10–12% gains in output and productivity over three years, while Industry 4.0 leaders report cost reductions of 10% and improved equipment effectiveness. This shift emphasizes adaptability and continuous learning as the new drivers of operational excellence.

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Continuous improvement concept.

Maximizing Continuous Improvement with Gen AI

Continuous improvement (CI) has long been central to manufacturing excellence, yet the tools enabling it haven’t always kept pace with innovation. Deloitte’s 2025 Smart Manufacturing Survey ranks CI among the most mature operational areas, but persistent challenges remain. Emerging AI capabilities now offer faster improvement cycles, digitization, and sustained change—helping manufacturers overcome these hurdles and drive operational excellence.

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How Smart Factories and Predictive Systems Are Redefining Manufacturing

Smart factories and predictive systems are reshaping manufacturing by combining automation, AI, and real-time data to boost efficiency and reduce downtime. Deloitte reports that 85% of U.S. manufacturing executives see smart manufacturing as essential for productivity and talent retention, underscoring its strategic importance. Manufacturers adopting these technologies are gaining competitive advantages through improved quality, sustainability, and cost savings.

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Overhead view of factory floor.

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Gartner explores the transformative power of ecosystems in driving digital transformation within the manufacturing sector

Discover how ecosystems are fostering innovation, reducing costs, and improving product quality. Whether you're a manufacturing professional or an industry leader, this Gartner use case featuring Deloitte’s Smart Factory ecosystem provides valuable insights into the role of alliances in shaping the digital landscape. Read to uncover the potential of collaborative networks in creating a smarter, more agile manufacturing environment.

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AI overlay of manufacturing factory.

Deloitte Says Smart Manufacturing Is Booming, But Needs Work

Deloitte’s latest report shows smart manufacturing is gaining traction and executives calling it the top driver for future competitiveness. While companies are investing heavily in automation, AI, and data analytics, many still face hurdles around workforce shortages, operational risks, and low tech maturity—especially in human capital. The study urges manufacturers to accelerate smart factory adoption and focus on upskilling and strategic implementation to fully realize the benefits.

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image from The Smart Factory @ Wichita | Empowering next-gen STEM talent by Deloitte US, YouTube.

Expanding the STEM Workforce for PA’s Youth - WCU of PA

The West Chester University (WCU) Center for STEM Inclusion (CSI) is collaborating with Deloitte’s Smart Factory Believers program and Heights Philadelphia to empower Pennsylvania’s K-12 students to boldly pursue fields in science, technology, engineering, and mathematics (STEM). The initiative unites innovators, technologists, philanthropists, and educators to enhance STEM education for students from under-resourced communities in Pennsylvania.

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Top 5 trends for manufacturing technology leaders to watch in 2025

Deloitte’s 2025 outlook spotlights the top trends shaping manufacturing technology. Leaders are shifting from pilot projects to scaled genAI solutions, preparing for Gen Z’s growing influence, and embracing software-defined manufacturing. The report also stresses the need for strong digital and data foundations, as well as the growing role of simulation to boost efficiency and resilience.

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boxes in factory automation.

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Automation and the chocolate factory

AI and automation have transformed manufacturing – from quality assessments, predictive maintenance and information management to overall business productivity and more – but the power behind these tools means there’s now a greater need for high quality data. In this recent ERP Today article, Tim Gaus shares his perspective on one of the biggest challenges with automation – implanting quality data sets to produce quality insights.

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Deloitte On Manufacturing Roadmap To Net-Zero Emissions

Deloitte’s new report, Energy Transition: The Road to Scale, explores a potential roadmap for the future, outlining strategic initiatives and cross-sector collaborations to help make net-zero emissions by 2050 a reality. The report is the result of extensive research and Deloitte analysis, emphasizing the important role of cross-industry collaboration in paving the way towards a more sustainable future.

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engineer team training in warehouse factory.

Study: U.S. Manufacturing Could Need as Many as 3.8 Million New Employees by 2033

According to Deloitte and The Manufacturing Institute, the U.S. manufacturing industry could see a net need for as many as 3.8 million jobs between 2024 and 2033 as significant investment continues to drive growth. This joint report examines the workforce challenges that manufacturers are facing as well as the investment and skills likely required to drive continued growth across the industry.

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6 (Mostly Digital) Trends Shaping Manufacturing in 2024

Digitization is just the beginning when thinking about the manufacturing landscape in 2024. Your workforce must be as prepared as possible to ensure that emerging technologies – like GenAI and Metaverse – are truly helping your business make progress in becoming more agile and sustainable. In this recent IndustryWeek article, Deloitte’s Tim Gaus and Jason Bergstrom share their predictions for manufacturing in 2024.

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Pills manufacturing on factory assembly line.

Driving Pharma/Biotech Capacity With Smart Manufacturing

Amidst changing regulations, market dynamics, and an increase in product approvals, constraints in pharma manufacturing are omnipresent. Pharma manufacturers have historically relied on tried-and-true resolutions, but is there a more effective way? In this Bioprocess Online article, Deloitte’s Laks Pernenkil share three ways smart manufacturing can enhance traditional constraint resolution methods.

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Boost Your Business With Digital Twin Technology

Your business may be missing out on increased value in areas like speed to market for new products, improved operations, reduced defects and new revenue drivers if you haven’t implemented digital twin simulation yet. In this InformationWeek article, Deloitte Principal Tim Gaus shares the benefits of leveraging digital twin technology, which is just the beginning as companies become increasingly model-based.

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STEM robotics kit.

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Deloitte's Smart Factory Believers Program empowers next-generation STEM learning at District of Columbia Schools with support from AWS

At this year’s AWS Summit in Washington DC, Deloitte and AWS announced an expansion of the program to the District of Columbia Public Schools. Deloitte and AWS will donate 30 STEM robotics kits, along with the standards-based math and science curriculum and holistic teacher training and coaching to six local middle schools.

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